1505th This Sounds More than Science Fiction, It Is Simply Fantasy...
Throughout the day, the CTO of Spark Technology, Mr. Hu, became the hottest figure in the entire research institute.
Researchers from all walks of life surrounded the robot as soon as their work was over.
Some people are around this device, fumbling around, and some people are around Mr. Hu asking questions, because this device is really amazing.
When they didn't see the entity before, everyone even thought that this thing didn't exist at all, because this technology is simply a device that can only be found in science fiction movies.
In the real world, we haven't even understood the five-axis machine tool. How could there be such an advanced thing?
And after actually seeing this thing today, everyone was completely shocked by this device.
In the past, in their eyes, DMG and Yamazaki Mazak were already like mountains, but now it seems that's the case.
Mr. Hu patiently answered the questions of these experts one by one.
To be honest, in the eyes of this cloning expert, Mr. Hu, these so-called 'experts' are at the level of elementary school students.
But he also knows that these people can't be neglected now. After all, although their technology is not very good, they are indeed very convincing and have a status in the top scientific research circles in China.
To get their approval is to get official approval.
In the future, their machine tools can be launched in the domestic market on a large scale...
"In fact, the most core technology of our equipment is still in the industrial control software."
"It is precisely because of this kind of industrial control software that we can achieve real corner overtaking..."
Seeing that the other party seemed like a curious baby, Mr. Hu didn't hesitate to know what he knew.
Because he knows that now is the time to show, and he should show their strongest side in order to leave a deeper impression on these people.
You need to know that these experts are not simply researchers in scientific research institutes.
They are even the standard setters in many fields in the domestic machining industry.
If they can be dealt with, then in the coming year,
There may be a revolution in standard updating in China.
When the time comes, who do you think will benefit the most?
"Our industrial control system is actually an artificial intelligence control system created by combining the original industrial control software with modern artificial intelligence on a whim."
"The biggest advantage of using this system is that it can control the tool and the fixture that fixes the workpiece more precisely."
"The advantage of this is that we can greatly save costs when manufacturing machine tools."
"For example, in the past, traditional machine tools had very high requirements on ball screw bearings and servo motors in order to ensure machining accuracy."
"Because one of these two controls the feed rate of the tool, and the other controls the speed of the tool, the requirements for processing these two parts are very high."
"Not only must the processing precision be high, but also special materials must be used to ensure the stability of the product."
"And when processing, because different types of special metal alloys need to be processed, the hardness of the tool must be guaranteed."
"So it is necessary to develop alloy cutter heads specially adapted to various purposes, and the price of these cutter heads is also very expensive, often costing hundreds, thousands, or even tens of thousands of dollars."
"Because if the cutter head is not hard enough, it will be difficult to process some hard special metals even if you rotate at a high speed."
"This is one of the main reasons why traditional machine tools have always had high manufacturing costs."
"The machine tools we produce adopt a completely different idea, which is the idea of flexible processing."
"Everyone has also seen that when our machine tool is processing, the fixture is not fixed like traditional workpieces, but keeps moving."
"From the outside, everyone, the movement of the workpiece seems to be two fixtures, which are constantly vibrating, as if they are just dissolving the impact caused by the rotation of the cutter head..."
At this time, Mr. Hu pointed to the machine tool beside him and explained to everyone.
At this time, those big techies all stretched their necks, watching Mr. Hu's every move.
Some caring ones even took out their small notebooks and began to take notes.
There is no way, because today's meeting is very confidential, and all the participants are not allowed to bring any electronic devices into the meeting place.
So at this time, everyone can only take out a small notebook to take notes.
After all, this is Mr. Hu, so let me introduce the benefits of this robot to you.
"In fact, our fixtures seem to be vibrating constantly when clamping the workpiece, but in fact their vibration is not just as simple as dissolving the impact force brought by the cutter head."
"Instead of vibrating, constantly fine-tune the angle of the contact surface between the workpiece and the cutter head, so as to ensure that the cutter and the workpiece can be tightly combined..."
"Secondly, it is also cooperating with the cutting tool to perform the most perfect processing on the workpiece..."
Mr. Hu said it lightly, but once he said these words, it was equivalent to dropping an atomic bomb in a calm fish pond!
"Hold the grass, is it really so awesome?"
"Wow, how is this possible wow?"
"Isn't this too unreal?"
"How do I feel, this is listening to science fiction?"
The experts on the scene were in a mess, and they always felt that Hu was always bragging, but the real equipment was here.
And just now everyone was shown their faces by this device.
Although it feels like Mr. Hu is bragging, but at this moment, he feels that his words are so authentic.
Anyway, everyone's brains are completely messed up.
Why is this happening? That's all because of the phrase "cooperating" with the cutter head that Mr. Hu just said to process!
You know, this is the processing state that many equipment manufacturers dream of?
But before the birth of Xinghuo Technology, this state could only exist in a dream. For those who engage in machining, it was a kind of miracle that was elusive.
In the past traditional machining working state, that is, the fixture firmly fixes the workpiece.
Then the other fixture of the machine tool clamps the tool and continuously turns, mills, drills and grinds the workpiece for processing.
In short, during the whole process, the workpiece must be fixed.
But because the workpiece is fixed, when processing, for example, when you want to process some complex curved surface workpieces.
People just have to redesign other types of machine tools and fixtures to match the processing.
Because a kind of machine tool certainly cannot complete the shape of the workpiece he wants.
Especially the metal components with complex curved cavity inside, such as turbofan blades on aircraft engines.
The one-centimeter-thick fan blade itself is S-shaped, but there is another cavity of the same S-shape inside, and holes are punched outside.
This kind of processing difficulty, in addition to using the pouring method, the use of machining methods cannot be processed at all.
But everyone knows how high the cost of this pouring method is. The early process is very complicated, and because it is all handmade, the yield rate is very low.
This greatly increases the cost. Everyone knows that the use of machining can greatly reduce the cost.
But the problem is that with the current mechanical equipment, it is impossible for you to complete such a complex task.
And the "cooperating" processing that Mr. Hu just mentioned makes it feasible to use machining.
To put it simply, when processing, you not only have to let the processing cutter head rotate continuously along the designed angle.
It is also necessary to let the fixture that controls the workpiece also rotate in conjunction with the cutter head.
This is like, when you used to do carving, you used to fix it with one hand, and the other hand was in charge of carving.
But now it's all right, you have opened up the two veins of Ren and Du, and practiced fighting between left and right.
While your right hand is carving with the knife, your left hand can still hold the workpiece to be carved, and at the same time exert force along your knife.
In the past, you had to use ten minutes of force to engrave with your right hand, but now it is simple, you only need to use five minutes of force, because you are holding the workpiece in your left hand, and you also use five minutes of force.
The advantage of this kind of processing is that the impact force brought by the rotation of the cutter head can be shortened, and it can be subtly transformed into the reaction force of the part of the workpiece to be processed.
For example, if you want to carve an S-shaped curve on an iron ingot, in the past, a tool was used to carve it hard.
The workpiece transmits the received impact force to the fixture and stand, and then transmits it to the ground.
But now, because the workpiece is constantly adjusting the angle during processing, the impact force is converted into a reverse compensation force of the workpiece.
This is like, traditional machining, is a one-man show.
For example, when your cutter head engraves an S-shaped curve on an iron plate, it is your cutter head that is moving.
However, this machine tool developed by Xinghuo Technology allows you not only to move the cutter head, but also to move the iron plate.
When your cutter head is engraving an S-shaped curve, your cutter head engraves the upper half of the S-shape, and the iron plate controlled by the fixture pushes you continuously upwards along the direction of the cutter head, completing the second half. S type.
In this way, the working efficiency of your machine tool is half that of traditional machine tools.
For example, it takes one minute to complete the S-type on the original hard machining machine tool, but you can complete it in half a minute with the Xinghuo Technology machine tool...
Moreover, this machine tool does not have such high requirements on its own materials, because its method of defusing the impact force is very clever.
The previous machine tool was hard resistance, but he used exquisite control to convert this impact force into a reverse compensation force...
In the field of machining, this is the result of 1+1 being greater than 2.
But in the past, this was just a theory, and no one has ever been able to realize it.
Because this has very high requirements for ranging and industrial control software.
Now the industrial control software of ordinary five-axis linkage machine tools is already very complicated.
There are hundreds of thousands of lines of code at every turn. If you want to complete the industrial control software adapted to this flexible processing machine tool, the software code must be written at least tens of millions of lines!
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